Carbon Steel Machined Parts
Your One-Stop Solution for Custom Carbon Steel Machined Parts
Quality machined metal parts at unbeatable prices, made from carbon steel for your precision engineering.
SYM Precision Machining is dedicated to providing high-quality metal machining services, offering fully customized solutions tailored to your specific needs. With advanced machining equipment, including CNC lathes, CNC milling machines, grinding machines, and EDM machines, we deliver precise and reliable carbon steel components for a variety of industries.
Types of Carbon Steel Materials We Work With
Carbon steel is a versatile material, classified based on its carbon content and specific properties. At SYM, we work with the following types of carbon steel
Low Carbon Steel
Contains up to 0.25% carbon. Known for excellent machinability, ductility, and weldability, it is widely used in applications like structural parts and general-purpose components. Examples: 1018, 1020, A36.
Medium Carbon Steel
Contains 0.25% to 0.60% carbon. Offers a balance of strength, toughness, and wear resistance. Commonly used for automotive parts, gears, and axles. Examples: 1045, 1050.
High Carbon Steel
Contains 0.60% to 1.0% carbon. Offers superior hardness and wear resistance but reduced machinability. Used for cutting tools, springs, and high-strength applications. Examples: 1095.
Carbon Structural Steel
Designed for construction and engineering purposes, providing excellent strength and durability. Examples: Q235, Q345, ASTM A500
Alloy Carbon Steel
Contains additional alloying elements like manganese or chromium to enhance specific properties like toughness or heat resistance. Examples: 4140, 4340.
These materials provide the foundation for creating durable, high-performance parts for a variety of industries, including automotive, construction, and machinery.
Key Points for manufacturing machined metal parts from carbon steel
Material Selection
Choosing the appropriate carbon steel grade based on the application is critical.
*Low carbon steel for parts requiring ductility and ease of machining.
*Medium or high carbon steel for components needing strength and wear resistance.
Tool Selection
Carbon steel can cause significant tool wear due to its toughness and hardness. Using high-speed steel (HSS) or carbide tools with proper coatings, such as titanium nitride (TiN), helps enhance cutting performance and tool life.
Cutting Parameters
Optimizing cutting speed, feed rate, and depth of cut is essential to ensure efficient material removal while minimizing heat generation, which can lead to workpiece deformation or tool wear.
Heat Generation and Management
Machining carbon steel can produce excessive heat, affecting the surface finish and tolerances. Using appropriate coolants and lubricants helps manage heat and ensures smooth operations.
Surface Finish and Hardness
Carbon steel machining often requires attention to surface roughness and hardness after machining. Post-machining processes such as grinding or surface treatment may be necessary to achieve the desired finish or functional properties.
Chip Removal
Carbon steel machining can generate long, continuous chips, which may interfere with the machining process. Proper chip-breaking techniques, tool geometry, and coolant application are critical to maintaining efficiency.
Stress and Deformation
Medium and high carbon steels can develop residual stresses during machining, potentially leading to distortion. Stress-relieving heat treatments before or after machining can address this issue.
Anti-Rust Treatment
Carbon steel is highly susceptible to rust and corrosion due to its high iron content , Therefore, implementing anti-rust treatments during and after the machining process is crucial to ensure the longevity and performance of the parts.
Why Choose SYM
State-of-the-Art Equipment
Advanced CNC and machining technologies ensure precision and efficiency.
Material Expertise
Extensive experience working with all types of carbon steel ensures we meet your project requirements.
Custom Solutions
From prototyping to large-scale production, SYM offers tailored machining services.
Stringent Quality Control
We adhere to strict inspection standards to deliver parts with superior accuracy and performance.
End-to-End Services
One-stop processing solutions, including machining, heat treatment, and surface finishing.
